No it’s not Photoshop…it’s a hat with a fantastic view of downtown. This is a great project for your knit scraps, whether those scraps are fleece or some other mid-weight knit. I recently made a fleece hat to be given to a charity that will distribute winter items. I made it from blue polyester fleece that was used for pants — and if you’ve made pants you know there’s that wide piece off to the side of the center crotch seam that you wonder, “How can I use this?” And here’s how:
You will use six “Gothic window pane” pieces and one headband.
Draw a hat pattern — a single piece that resembles a Gothic church window. The height of the hat is up to you. Some like a “high hat”; others a low. The height of this pattern is about 8″. The width of the bottom of the “window pane” here is 5″.
Cut out six of the pattern. Leave the headband for later, because it will have a custom fit.
Pin two panels (formerly, “window panes”) right sides together. You’ll need no more than four pins per panel.
Starting at the point, stitch the panels together using the smallest seam allowance you feel comfortable with, from a narrow 1/4″ to a wider 1/2″. The fluffier the fabric, the more issue you’ll have with a backstitch at the top. As long as you start at the very top, you can omit it. Same with the bottom edge — you will sew a band onto the hat anyway.
Pin and sew a separate set of cut-out panels together as above. Then do the same for the last set of two. You will have three sets of two-panel pieces.
Lay all three double panels out flat to see what length of band you need (picture below). It’s easier to measure the bottom edge for a headband now rather than after you’ve sewn all panels. The measurement tells you the circumference of the hat after only half of the seam allowances. Here you see a width of 26 inches. If you used a quarter-inch seam allowance, you would subtract another .75 inches. Please don’t get hung up on the math here: Simply remember the total width if you need to keep it simple.
You’ve got the width, but how about the height of the headband? I find 2.5 inches is a good guide for fluffy fleece — the headband is folded in half before it’s sewn on. Cut out a headband of 4.5 inches high and with a final width of the circumference you measured minus three seam allowances, and round down to a lower whole number. In this example, it’s 26 – .75 = 25.25 – . 25 = 25 inches. This lower number encourages the hat to squeeze a little bit over the wearer’s head instead of just sitting on top like a beanie!
You’ve left the panels in two-piece combos, so it’s time to join them up. Stitch one two-panel piece to another, then add the final two-piece panel. For the last stitch, take a wider seam allowance to avoid a hole in the top of the hat. A hole in a winter hat exposes the wearer to wet and weather — hardly the purpose of a hat! If this doesn’t make sense to you yet, I think it will when you stitch that last section; then you can make a larger seam allowance at the top of the hat. Try on the hat, and if it’s way too big, then use a wider seam allowance and trim away.
Now you only need to sew on the headband. The height and length was described above, but you’ll sew it “in the round,” so stitch wrong sides together on the short end to form the band. Then pin and sew. Voila! Winter hat.
Want to spruce it up a little bit? Cut a very small strip of contrasting fabric, no more than an inch wide and, if a knit fabric, as long as the length for the band you cut. (If you choose a woven fabric that doesn’t stretch, either cut on bias or add .5 inch to the length.) Iron strip in half so that you have a skinny strip. Sew the short edges together and press them open with your fingers. Hold your hat so that the raw edges are to the right. On top, align raw edges of contrast band in the same way. Finally, add the hat band whose short edges have already been stitched. Pin and stitch. The contrast fold will peek out between the band and the hat body, adding just a bit of pizzazz. No picture of the added detail, but below is a finished hat pick again.